HangarMart
Tools

Aircraft operating cost calculator

Understand what it costs to own and operate an aircraft — annual cost and fully-burdened cost per flight hour, across fuel, maintenance, crew, insurance and hangar. Begin with the class-typical example below and refine every assumption to your operation.

Your assumptions

Edit any field — the estimate updates instantly.

Cost per flight hour
$6,893
fully-burdened
Annual operating cost
$1,749,000
fixed + variable
Annual fixed cost
$545,000
Variable cost / hour
$3,010

Where the money goes (annual)

  • Other$1,387,293
  • Maintenance$520,000
  • Fuel$480,000
  • Crew$280,000
  • Insurance$90,000
Members & partners

The complete ownership & ROI analysis

The figures above are indicative. The complete model — built on verified data and current market pricing for a specific aircraft, and extended to financing, charter economics, a five-year projection and full ROI, NPV and IRR analysis — is prepared for our members and partners.

5-year ROI projection

Year-by-year cash flow, equity & ROI

Financing & amortization

Down payment, interest, balance owed, true cost of debt

Charter revenue & break-even

Utilisation, occupancy, break-even hours

NPV / IRR + client-ready PDF

Discounted returns and an exportable report

View membership plans

An account shows cost per flight hour and annual cost. Membership adds the five-year ROI, financing, charter economics, NPV/IRR and report exports.

These figures are indicative, based on the assumptions you enter — not a quotation. A precise, aircraft-specific analysis is prepared with our advisors, or available through a HangarMart membership.

How to think about aircraft operating cost

The sticker price is the smallest part of the decision. What determines whether ownership makes sense is the ongoing cost — and the single biggest lever is utilisation. Fixed costs like crew, insurance and hangar are incurred whether you fly 100 hours or 500, so the more you fly, the lower your cost per hour. Variable costs — fuel and maintenance reserves — scale with hours.

That's why two operators flying the same aircraft can see very different per-hour economics, and why the right purchase decision starts from your real mission and hours, not a brochure number.

Next steps

Operating cost FAQs

What does it cost to operate an aircraft per hour?

It depends heavily on the aircraft and how much you fly. A light jet typically runs in the region of US$1,800–2,500 per flight hour all-in, a super-midsize more, and a turboprop considerably less. The biggest levers are annual utilisation (fixed costs spread over more hours lower the per-hour figure), fuel burn, and maintenance programme costs. Use the calculator above with your own assumptions to get a figure for your situation.

What's the difference between fixed and variable cost?

Fixed costs are incurred whether or not the aircraft flies — crew salaries, insurance, hangar, management and subscriptions. Variable costs are per flight hour — fuel, engine and airframe maintenance reserves, landing and handling fees. Your fully-burdened cost per hour is the total of both divided by hours flown, which is why utilisation matters so much.

Is this estimate aircraft-specific?

These are indicative figures, drawn from editable, class-typical assumptions. A precise, aircraft-specific analysis — built on verified data and extended to financing, charter economics and a five-year ROI projection — is prepared for our members and partners, or with you by our advisors.

Does operating cost include the purchase price?

Operating cost is the cost to run the aircraft (fixed + variable). The purchase price affects ownership economics through financing, depreciation and residual value, which the full Ownership & ROI tool models separately. Think of operating cost as 'what it costs to fly and keep', and total cost of ownership as that plus the capital side.